Reserch & Development Organization
Films and Film Products
Laboratories established 1963 to conduct basic research at the Toray film business.
Bolstering progress in this key field, research is advanced into base films and processed film products.
Low specific gravity, high-whiteness film for LCD displays in which fine voids are formed
*Winner of the 54th Okochi Memorial Production Prize
Toray is the creator of LUMIRROR®, the first biaxially oriented polyester film commercialized in Japan, which with the polypropylene film TORAYFAN® leads the world in high-performance and function. Also developed and commercialized here were the world's first biaxially oriented polyphenylene sulfide (PPS) film TORELINA® and the aramid film MICTRON® - two more materials boasting revolutionary characteristics.
The Laboratories has forged pivotal progress in the progressive R&D of film. For example :① For the film-making process, technology to produce the world's thinnest film, followed by perfection for use in capacitors helping to downsize various types of electronic devices and instruments. In addition, the laboratories have developed and are working to expand the applications of: ② Low specific gravity, high-whiteness film for LCD displays in which numerous fine voids are formed by combining polymer alloy technology with drawing technology, ③Polyester film for molding, employing polymer fine structure control, ④ Base film for high-density magnetic tape made of highly heat-resistant polyester employing nano-order polymer alloy technology, in which fine surface protrusions are controlled using our unique film compounding method, ⑤ Formation of uniform and precise through pore by unique technology, and ⑥ Substrate films for displays such as hard-coat and prism, provided with outstanding transparency and adhesion using special surface treatment technology.
- NANOALLOY® film with high heat resistance
Base film for high-density magnetic tape made of highly eat-resistant polyester employing nano-order polymer alloy technology, in which fine surface protrusions are controlled using our unique film compounding method.
*Winner of the Award of the Society of Polymer Science
- Microporous aramid film
Through our unique design technology for highly heat-resistant polymers and pursuit of technology for control of nano-phase separation structure, this material achieves heat-resistance and flame retardance, with little change in shape even under high temperatures of 200ºC. It also has high porosity and a uniform pore structure.
As a result of further deepening and developing Toray's nanotechnology, we have recently developed PICASUS®, a nano-laminated film which achieves a metallic luster by laminating multiple polymers on the nano-order; ultra high-durability PET film which realizes dramatically improved durability via our unique polymer design technology and film structure control technology; self-repairing coating film with fingerprint resistance and the ability to instantly repair scratches thanks to self-organization technology and polymer viscoelasticity control of the coating layer surface; and microporous aramid film which achieves heat-resistance at the highest level in the world by combining our unique polymer technology with nanotechnology. We are working to expand the applications of these films in fields such as information andcommunications, environmental technology, resources/energy, and life innovation, and our state-of-the-art research results have been highly acclaimed from all corners.
- Film with metallic luster
PICASUS® is a film with metallic luster in which different types of polymers are laminated in anywhere from a few hundred to a thousand layers with a thickness of a few nanometers.
- Multi-layer lamination at the nano level of polymers with different refractive indices
- Fingerprint-resistant self-repairing coating film
- Movie of Fingerprint-resistant self-repairing coating film
The Films and Film Products Research Laboratories now work to forge innovative new concepts in polymeric molecular design, film-forming process, film quality design and processing technology, promote research to strengthen fundamental technologies and expand the sphere of Toray business.
The Laboratories continues to boldly rise to the challenge of developing frontier materials to support greater progress and prosperity worldwide.
Milestones in Toray R&D
|1959||Commenced full-scale production of LUMIRROR® polyester film.|
|1963||Established Films and Film Products Research Laboratories.
Commenced full-scale production of TORAYFAN® polypropylene film.
|1988||Commenced full-scale production of TORELINA® polyphenylene sulfide film.|
|1992||Achieved practical use of LUMIRROR® new surface-forming technologies (TOP, PTL).|
|1995||Commenced full-scale production of MICTRON® aramid film.|
|2001||Commenced production of LUMIRROR® formable film.|
|2006||Commenced production of highly heat-resistant NANOALLOY® film for high-density magnetic tape.
Commenced super high brightness reflective polyester film.
|2008||Commenced production of nano-laminated film with metallic luster.|
|2012||Shifted to production and expanded range of next-generation films for touch panels.|