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Toray’s New Textile and Garment Development Base
TECHNORAMA GIII Completed

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Jun. 11, 2018

Toray Industries, Inc.

Toray Industries, Inc. (head office: Chuo-ku, Tokyo; President: Akihiro Nikkaku; hereinafter referred to as “Toray”) announced that the construction of TECHNORAMA GIII, a new textile and garment development base established in the Advanced Textiles Development Center at Seta Plant (Otsu, Shiga Prefecture) has been completed.
TECHNORAMA GIII will not only enhance the functions of the existing weather simulation laboratory TECHNORAMA but also promote the development of high value added products by introducing new evaluation and analysis facilities. It is expected to expand Toray’s development fields and strengthen the relationship within and outside the company.

Exterior of TECHNORAMA GIII

Exterior of TECHNORAMA GIII

The new weather simulation laboratory introduced at TECHNORAMA GIII recreates more diverse weather conditions including extremely low temperature and low humidity environment such as in the North Pole and South Pole as well as flash flood conditions. It has three individually controlled temperature-regulated rooms (one main chamber and two secondary chambers), which enable experiments of sudden temperature changes in our daily life, for example, moving from outdoors into an air-conditioned building in midsummer.
In addition to this, the Human Body and Exercise Measurement and Evaluation Room is equipped with new evaluation and analysis devices including electromyography, diaphoremeter and motion capture system so that Toray can keep working on the development of new fields. It enhances evaluation and analysis technologies through physiological analysis based on human engineering and motion analysis based on sports engineering. Moreover, the company will strengthen highly functional wear development technology and sewing technology by utilizing the analysis data obtained at the laboratory.
The company developed a Textile library and a Material and Product Showroom to manage and spread the information regarding fibers, textile materials, and product development at the Toray Group. It also set up an Open Lab, a joint development base, to upgrade products collaborating within and outside the company and cutting the time it takes for development.

The Advanced Textiles Development Center is Toray’s headquarters for development of high-level processing technologies of spinning and yarn texturing to weaving, knitting, dyeing and sewing. Toray introduced the weather simulation laboratory TECHNORAMA for the first time in 1983 and has been developing numerous highly functional products such as moisture-permeable waterproof material and functional inners. In 2008, it established TECHNORAMA GII, a large-scale weather simulation laboratory that can house structures such as cars, at the Toray Fibers & Textiles Research Laboratories (China) Co., Ltd. (TFRC) in China and has been promoting the development of highly functional textiles, industrial materials and environment-conscious materials in collaboration with the Japanese counterpart.
TECHNORAMA GIII will accelerate the development of high value added products based on new concepts of cutting-edge evaluation and analysis technologies, and will further reinforce the collaboration within and outside the company to contribute to the expansion of Toray’s fibers and textiles business.



Overview of TECHNORAMA GIII is as follows.

I. Name: TECHNORAMA GIII
II. Objectives:
1. Enhancement of functions of the weather simulation laboratory
2. Expansion of development fields by utilizing new evaluation and analysis devices
3. Strengthening of management and dissemination of fibers and textiles related information
4. Enhancement of the function for conducting joint development with companies and institutions within and outside Toray
III. Profile
1. Installed at: Advanced Textiles Development Center at Toray’s Seta Plant
2. Area: 940 m2 (two-story building)
3. Main facilities
(1)Weather simulation laboratory
 1) Main Chamber (one) Size: W5×D6×H4.5(m)
Temperature: -30 to 60degrees Cercius
Humidity: 20 to 80%RH
Wind: 0 to 30m/s
Rain: 0 to 200mm/hr (can simulate guerrilla rainstorms.)
Insolation: 0 to 1.16kW/m2
 2) Secondary Chamber (two) Size: W5.3×D2.5×H3.0(m)
Temperature: -10 to 40degrees Cercius
Humidity: 20 to 80%RH
(2)Human Body and Exercise Measurement and Evaluation Room
Equips new evaluation and analysis devices such as electromyography, diaphoremeter and motion capture system to perform physiological analysis and motion analysis.
(3)Textile Library
Accumulates and manages development and mass production of sample data from yarns at Toray Group in a centralized manner and designs materials and products by combining the data with newly introduced simulation devices.
(4)Material and Product Showroom
Systematically exhibits fibers and textiles products developed by the Advanced Textiles Development Center.
(5)Open Lab
A laboratory for joint development with customers and supply chains to upgrade the product in an efficient way.
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<TECHNORAMA GIII Introduction movie>
https://www.youtube.com/watch?v=Xz18YnPlRqY