CSR Activity Report (CSR Guideline Activity Reports) - Safety, Accident Prevention, and Environmental Preservation

Conserving Energy and Reducing Greenhouse Gas Emissions

Seeking to contribute to a carbon-neutral world, Toray Group pursues initiatives for reducing greenhouse gas emissions. In the Toray Group Sustainability Vision announced in July 2018, the Group set out the target of reducing greenhouse gas emissions1 from production activities per unit of revenue by 30% compared with the baseline year of fiscal 2013 across the entire Toray Group worldwide as a quantitative target for fiscal 2030. In its CSR Roadmap 2022, the Group set out an interim target of reducing greenhouse gas emissions per unit of revenue1 Group-wide by 20% by fiscal 2022 compared with fiscal 2013. As a result of efforts to reduce CO2 emissions during manufacturing by conserving energy with improved manufacturing processes, increasing utilization of renewable energy, and reducing coal consumption, the Group reduced greenhouse gas emissions per unit of revenue by 34.6%2 by the end of fiscal 2022.
In March 2023, the target set out in the Toray Group Sustainability Vision for reducing greenhouse gas emissions from production activities per unit of revenue was raised significantly from a 30% reduction compared with the baseline year of fiscal 2013 to a reduction of more than 50%1. The Group also set a target of reducing absolute greenhouse gas emissions for Toray Group in Japan by at least 40%1 compared to fiscal 2013, thereby accelerating the Toray response to climate change.
As of the end of fiscal 2023, the Group as a whole achieved a 36.0% reduction in greenhouse gas emissions per unit of revenue, and a 25% reduction in greenhouse gas emissions within Japan.

  1. 1 Scope 1 (direct emissions from plants, offices, and vehicles, etc. owned by the Group) and Scope 2 (indirect emissions resulting from the production of electricity and other energy consumed by the Group) emissions.
  2. 2 Until fiscal 2022, this was calculated by multiplying the GHG emissions and revenue of individual subsidiaries worldwide by the applicable Toray Industries' equity share. In fiscal 2023 however, the calculation method changed, and the degree of financial control Toray Industries has over the individual subsidiary (not the equity share) is now used, in accordance with the GHG Protocol, the international standard. The reduction is 32.7%.

Energy Conserving Activities

Toray Group sets annual energy-conserving targets for each company and plant and promotes group-wide energy-conserving activities. It also checks the progress of its energy-conserving measures on a monthly basis.
Toray Industries is promoting energy-conserving activities with a goal of reducing its per-unit energy consumption3 by 2% annually.
In fiscal 2023, energy consumption decreased by 6.9% year on year due to more efficient use of energy and efforts to reduce energy waste and loss. However, per-unit energy consumption deteriorated 7.5% year on year due to a 13.0% reduction in production volumes, while improved 8.2% compared to the baseline year of fiscal 1990.

  1. 3 Energy consumption per converted production volume
Energy Consumption and Per-unit Energy Consumption Index (Toray Industries, Inc.)4
Energy Consumption and Per-unit Energy Consumption Index (Toray Industries, Inc.)
  1. 4 The energy consumption shown in this graph does not include renewable energy.

As part of its proactive energy-conserving activities, Toray Group organizes teams whose members are familiar with manufacturing processes and facilities to help carry out annual energy-conserving diagnostics at plants in Toray Industries and its group companies around the world to come up with ideas for further energy conservation. In fiscal 2023, these activities were conducted at one of Toray Industries’ plants, and at two group company plants in Japan. As a result, the Group reduced greenhouse gas emissions by about 5,000 tons-CO2 per year or more equivalent.

Toray Group Greenhouse Gas Emissions (Scope 1 and 2)

Reduction of greenhouse gas emissions per unit of revenue (%)

■Reporting scope
Toray Group
■Target
At least 40% lower than fiscal 2013 (Fiscal 2025)

Result in fiscal 2023

36.0%5

Toray Group's greenhouse gas emissions (Scope 1 and 2) reduction target was established in the CSR Roadmap 2025. The Group as a whole implements systematic reduction measures with the goal of achieving a 40% reduction of greenhouse gas emissions per unit of revenue by fiscal 2025, compared to fiscal 2013.
Overall greenhouse gas emissions (Scope 1 and 2) for Toray Group in fiscal 2023 increased by 1.2% year on year to 4.95 million tons-CO2 equivalent. In terms of per unit of revenue, the Group reduced emissions by 36.0%5 compared to the baseline year of fiscal 2013. In addition to an increase in groupwide sales revenue, the reduction was due to efforts to achieve a maximum reduction of greenhouse gas emissions (such as improving processes to conserve energy, utilizing renewable energy, and reducing coal use at group plants).

  1. 5 Until fiscal 2022, this was calculated by multiplying the GHG emissions and revenue of individual subsidiaries worldwide by the applicable Toray Industries' equity share.
    In fiscal 2023 however, the calculation method changed, and the degree of financial control Toray Industries has over the individual subsidiary (not the equity share) is now used, in accordance with the GHG Protocol, the international standard.
Greenhouse Gas Emissions (Scope 1 and 2) and Greenhouse Gas Emissions Per Unit of Net Sales (Per Unit of Revenue) (Toray Group)
Greenhouse Gas Emissions (Scope 1 and 2) and Greenhouse Gas Emissions Per Unit of Net Sales (Per Unit of Revenue) (Toray Group)

Note: Per unit of net sales until fiscal 2019, as Japanese GAAP was used until then, and per unit of revenue from fiscal 2020 onwards, as International Financial Reporting Standards (IFRS) have been adopted since then.
Figures for the baseline year of fiscal 2013 are recalculated to include companies that joined Toray Group in fiscal 2014 or later.
In addition, the calculation method for the baseline year of fiscal 2013 and fiscal 2023 changed to multiplying greenhouse gas emissions by the degree of financial control Toray Industries has over the individual subsidiary, in accordance with the GHG Protocol, the international standard.
The calculations for fiscal 2019 through fiscal 2022 are based on multiplying greenhouse gas emissions by equity share.
Using the same calculation method as in fiscal 2023, which multiplies by the degree of financial control Toray Industries has over the individual subsidiary, greenhouse gas emissions for fiscal 2022 are 5.12 million tons.

Reduction of Coal Use at Plants Outside of Japan

New gas boilers at P.T. EasterntexNew gas boilers at P.T. Easterntex

In April 2024, Indonesian group company P.T. Easterntex ceased coal-fired power generation and switched to purchased power, while also installing gas boilers to generate its steam supply. This change is expected to reduce its CO2 emissions by 150,000 ton-CO2 per year.

Toray Group Greenhouse Gas Emissions (Scope 3)

In addition to Scope 1 (direct emissions from plants, offices, and vehicles, etc. owned by the Group) and Scope 2 (indirect emissions resulting from the production of electricity and other energy consumed by the Group), Toray Group also calculates Scope 3 emissions (other indirect emissions).

Toray Group Scope 3 Emissions

(10,000 tons-CO2eq)

Category 1: Purchased goods and services 859.7
Category 2: Capital goods 51.8
Category 3: Fuel and energy related activities 95.6
Category 4: Upstream transportation and distribution 18.4
Category 5: Waste generated in operations 0.9
Category 6: Business travel 0.6
Category 7: Employee commuting 2.1
Category 8: Upstream leased assets 0.4
Category9: Transportation and delivery (downstream) 3.0
Category10: Processing of sold products
Category11: Use of sold products 274.6
Category12: End-of-life treatment of sold products 447.5
Category13: Leased assets (downstream) 1.1
Category14: Franchises 0.0
Category15: Investments
Total 1,755.6

Calculation Method for Scope 3 Categories

Category6 Calculation Method
1. Purchased goods and services Calculated by multiplying the volume of purchased products and services (physical and monetary data) by the emission factor for each item. (See Inventory Database for Environmental Analysis (IDEA) [Ver. 2.3] and Emission Factor Database for Calculating Greenhouse Gas Emissions of Organizations Through the Supply Chain [Ver. 3.4] and emission factors provided by suppliers.)
2. Capital goods Calculated by multiplying the amount of payment for purchased capital goods by the emission factor. (See Emission Factors for Calculating Greenhouse Gas Emissions of Organizations Through the Supply Chain [Ver. 3.4].)
3. Fuel and energy related activities
Fuel
Calculated by multiplying the amount of purchased fuel by the emission factor for the fuel type. (See IDEA [Ver. 2.3].)
Electricity and Steam
Electricity: Calculated by multiplying the input data of electricity procured from power companies by the average emission factor of all power sources. (See Emission Factors Database for Calculating Greenhouse Gas Emissions of Organizations Through the Supply Chain [Ver. 3.4].)
Steam (heat): Calculated by multiplying the input data of procured heat by its emission factor. (See Emission Factors for Calculating Greenhouse Gas Emissions of Organizations Through the Supply Chain [Ver. 3.4].)
4. Upstream transportation and distribution
Raw Materials
Emissions for transportation are calculated by multiplying weight and distance by emission factors for each type of transportation. (See Shippers’ Guide to Energy Conservation Promotion, 7th Edition, Ministry of Economy, Trade and Industry.)
Also, emission impacts from storage and loading/unloading are minimal and therefore not included.
Products
Emissions for transportation are calculated by multiplying weight, distance, and loading rate by emission factors for each type of transportation. (See Emission Factors for Calculating Greenhouse Gas Emissions of Organizations Through the Supply Chain [Ver. 3.4].)
Also, emission impacts from loading/unloading are minimal and therefore not included.
5. Waste generated in operations Calculated by multiplying the amount of waste for each type of waste by the emission factor applicable to type of waste. (See Emission Factors for Calculating Greenhouse Gas Emissions of Organizations Through the Supply Chain [Ver. 3.4].)
6. Business travel Calculated by multiplying the total number of employees by the emission factor. (See Emission Factors for Calculating Greenhouse Gas Emissions of Organizations Through the Supply Chain [Ver. 3.4].)
7. Employee commuting Calculated by multiplying the total number of employees and the average number of days of operation by the emission factor. (See Emission Factors for Calculating Greenhouse Gas Emissions of Organizations Through the Supply Chain [Ver. 3.4].)
8. Upstream leased assets Calculated by multiplying floor area of relevant building by the emission factor per unit of floor area. (See Emission Factors for Calculating Greenhouse Gas Emissions of Organizations Through the Supply Chain [Ver. 3.4].)
9. Transportation and delivery (downstream) Calculated by taking the emissions related to upstream transportation and distribution (Category 4) and factoring in the emission shares based on whether Toray or a third party is the shipper.
Only emissions related to transportation and distribution up to the first sales destination are included in the calculation.
10. Processing of sold products Toray Group primarily sells a wide variety of materials and substances as intermediate goods for various applications. It is difficult for the Group to ascertain how its materials and substances are processed into final products, making it impossible to reasonably estimate the corresponding emissions. Accordingly, this category has been excluded from the Group’s emissions calculations.
11. Use of sold products For products that generate emissions during the direct use stage, emissions are calculated by multiplying the sales volume in the reporting year by the product’s estimated lifetime emissions (estimated using a standard scenario established by Toray Group for each product concerned). The main products that generate emissions during the direct use stage include manufacturing plants, equipment, devices, and machines provided by Toray Engineering Co., Ltd., as well as dialysis-related and blood purification devices from Toray Medical Co., Ltd.
12. End-of-life treatment of sold products Calculated by multiplying the sales volume of products sold by Toray Group to third parties by the waste emission factors associated with each product (assuming complete combustion and incineration)
13. Leased assets (downstream) Calculated by multiplying the floor area of relevant buildings by the emission factor per unit of floor area. (See Emission Factors for Calculating Greenhouse Gas Emissions of Organizations Through the Supply Chain [Ver. 3.4].)
14. Franchises Considered to be zero, as the Toray Group does not have any franchises
15. Investments Not calculated, due to low relevance to Toray Group
  • 6 The number of companies included in the calculations differs by category.

Related Information

Toray Industries has obtained third-party assurance of its greenhouse gas emissions from LRQA Limited for Scope 1 and 2 emissions for Toray Industries and group companies outside of Japan, as well as for Scope 3 emissions (categories 1, 2, 3, 4, 5, 6, 7, and 8) for the entire Toray Group.

Greenhouse Gas Emissions (Scope 1 and 2) for Toray Industries and Its Group Companies in Japan

In fiscal 2023, greenhouse gas emissions (Scope 1 and 2) at Toray Industries and its group companies in Japan decreased by 0.8% compared to the previous fiscal year. Greenhouse gas emissions per unit of revenue improved by 4.2% compared to the previous fiscal year, due to efforts to reduce emissions and an increase in sales revenue. This resulted in a 36.0% reduction compared to fiscal 2013.

Greenhouse Gas Emissions and Greenhouse Gas Emissions Per Unit of Net Sales (Per Unit of Revenue) (Toray Group in Japan)
Greenhouse Gas Emissions and Greenhouse Gas Emissions Per Unit of Net Sales (Per Unit of Revenue) (Toray Group in Japan)

Note: Per unit of net sales until fiscal 2019, as Japanese GAAP was used until then, and per unit of revenue from fiscal 2020 onwards, as International Financial Reporting Standards (IFRS) have been adopted since then.
Figures for the baseline year of fiscal 2013 are recalculated to include companies that joined Toray Group in fiscal 2014 or later.
In addition, the calculation method for the baseline year of fiscal 2013 and fiscal 2023 changed to multiplying greenhouse gas emissions by the degree of financial control Toray Industries has over the individual subsidiary, in accordance with the GHG Protocol, the international standard.
The calculations for fiscal 2019 through fiscal 2022 are based on multiplying greenhouse gas emissions by equity share.

Greenhouse Gas Emissions (Scope 1 and 2) (Toray Industries, Inc.)
Greenhouse Gas Emissions (Scope 1 and 2) (Toray Industries, Inc.)

Installing Renewable Energy Systems

Increase in solar power generation capacity (%)

■Reporting scope
Toray Group
■Target
At least 10% higher than fiscal 2022 (Fiscal 2025)

Result in fiscal 2023

101%

Solar power generation system at Toray Industries Shiga PlantSolar power generation system at Toray Industries Shiga Plant

Under its CSR Roadmap 2025, Toray Group has set the rate of increase for solar power generation capacity as a KPI and is focused on the adoption of renewable energy systems.
In fiscal 2023, the installation of solar power systems at the Toray Industries Shiga Plant and at group company plants in China and Hungary resulted in a 101% increase in capacity. Going forward, the Group will continue to promote the installation of solar power systems.
In addition, the Tokai Plant of Toray Industries began co-combusting sludge fuel, which is carbon neutral, as boiler fuel from fiscal 2017.

Renewable energy generated in fiscal 2023
100,770 MWh

Toray Group has installed solar power generation facilities at the following plants:

Toray Industries, Inc.
  • Shiga Plant
  • Seta Plant
  • Ehime Plant
  • Okazaki Plant
  • Mishima Plant
  • Nasu Plant
  • Basic Research Center (Kamakura)
Group companies in Japan
  • Toray Textiles, Inc.
  • Toray Plastics Precision Co., Ltd.
  • Toray KP Films Inc.
  • Toray Advanced Film Co., Ltd.
  • Soda Aromatic Co., Ltd.
  • Toray Fine Chemicals Co., Ltd.
  • Toray Carbon Magic Co., Ltd.
  • Toray Engineering Co., Ltd.
  • Toray Engineering West Co., Ltd.
  • Toray Engineering Central Co., Ltd.
  • Toray Construction Co., Ltd.
  • Toray Precision Co., Ltd.
  • Toyo Jitsugyo Co., Ltd.
Group companies outside Japan
America
United States
  • Toray Resin Co.
  • Toray Plastics(America), Inc.
  • Toray Membrane USA, Inc.
Europe
Italy
  • Delta-Tech S.p.A.
Hungary
  • Zoltek Zrt.
Asia
East Asia
  • Toray Fibers (Nantong) Co., Ltd.
  • Toray Polytech(Foshan)Co., Ltd.
  • Toray Polytech (Nantong) Co., Ltd.
  • Toray Sakai Weaving & Dyeing (Nantong) Co., Ltd.
  • Toray Plastics (Suzhou) Co., Ltd.
  • Toray Plastics Precision (Zhongshan) Ltd
  • Toray Film Products (Zhongshan) Ltd.
  • Yihua Toray Polyester Film Co., Ltd.
  • Toray Membrane (Foshan) Co.,Ltd.
  • TAK Advanced Film (Nantong) Co., Ltd.
  • Toray Advanced Materials Korea Inc.
Southeast Asia
  • Thai Toray Synthetics Co., Ltd.
  • Penfabric Sdn. Berhad

Substantial Use of Renewable Electricity at Toray Industries

Toray Industries signed a green power supply service7 agreement with Mitsui Fudosan Co., Ltd. for the Toray head office located in Tokyo's Nihonbashi Mitsui Tower.
By utilizing, through Mitsui Fudosan, the environmental value of the wind power facilities that Electric Power Development Co., Ltd. operates, Toray’s head office has effectively used 100% renewable energy since April 2022. On a global basis, the estimated annual reduction in greenhouse gas emissions should be around 1,500 tons-CO2.
In April 2023, the Nagoya Branch of Toray Industries, which is located in the Nagoya Mitsui New Building, introduced a Green Power Supply Service, allowing it to effectively procure renewable energy. This same step was taken by the Osaka Head Office, which is located in the Nakanoshima Mitsui Building, in April 2024.

  1. 7 Green power supply service: A unique service developed by Mitsui Fudosan that uses non-fossil fuel energy certificates to provide electricity to the tenants of its office buildings, which is effectively generated using 100% renewable energy.

Initiatives Under the Fukushima Zero Carbon Declaration Project (Toray Advanced Film Co., Ltd.)

Fukushima Governor (center) and Fukushima Plant Manager (second from the right)Fukushima Governor (center) and Fukushima Plant Manager (second from the right)

Toray Film Processing Co., Ltd. received the Excellence Award in the Intermediate Level category of the manufacturing division at the Fukushima Zero Carbon Challenge Awards Ceremony. The company was recognized for efforts by its Fukushima Plant as part of the Fukushima Zero Carbon Declaration Project.

Energy-Saving and Equipment Efficiency Initiatives (Toray Advanced Materials Korea Inc.)

Leader of Power Team 1 (left) receiving the award with colleaguesLeader of Power Team 1 (left) receiving the award with colleagues

Toray Advanced Materials Korea Inc. was recognized for contributing to the development of the regional energy industry through energy savings, improved recycling rates, and efficient and stable facility management. They were awarded the North Gyeongsang Province Governor’s Prize at the 2023 North Gyeongsang Province Energy Award Ceremony.

Initiatives to Protect the Ozone Layer

Toray Industries ceased using chlorofluorocarbons (CFCs) in all manufacturing processes and stopped purchasing CFCs for use in refrigeration equipment in 1994. The Company finished upgrading refrigeration equipment using CFCs in fiscal 2019.

Related Information

For disclosure of information related to climate change in line with the recommendations of the Task Force on Climate-related Financial Disclosures (TCFD), refer to Toray Group’s Approach to Climate Change.

Click here for the main initiatives for CSR Guideline 3, “Safety, Accident Prevention, and Environmental Preservation” in CSR Roadmap 2025.